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Automation & Services

At Schaeffler Digital Solutions India Privat Limited we combine automation, software, and data into seamless factory solutions: from control design and PLC/HMI/SCADA to robotics & drives, plant‑floor IT, MES/MII, and reporting & analytics. Vendor‑neutral integration across new and existing systems accelerates commissioning and delivers real‑time KPIs and traceability – driving stable operations and measurable productivity.

Our offerings in the field of automation & services

Digitalization
Engineering services
On-site deputation
System migration & Upgrades
End-to-end project solution
Siemens Automation product supply

Our automation solutions

Plant floor automation integration

Connects new and old machines regardless of manufacturer, for full transparency and fewer downtimes.

Plant floor connectivity solution – autinitynet+ve

Deploy your own and external apps flexibly and modularly on edge devices. For faster and safer rollouts.

Plant data reporting solutions

Collects, structures, and distributes machine data to create a unified data foundation for MES, ERP, cloud, and AI.

Are you planning your next step toward digital production? We are happy to assist you and answer all your questions.

Contact us now

Our automation services

Automation engeering

Automation engeering

We deliver platform‑independent automation for machines and plants—covering PLC, HMI, SCADA, drives, and robotics. Vendor‑neutral across Siemens, Rockwell, Mitsubishi, and Honeywell, with 500+ projects executed globally. Built for discrete and process automation with seamless third‑party and database integration.

Key services:

  • Standardized PLC/HMI/SCADA software development
  • Virtual and on‑site commissioning (FAT/SAT)
  • Retrofit and migrations using reusable templates
  • Robotics/drives integration; connectivity via OPC UA, Profinet, EtherNet/IP

Design & Detailed controll engineering

Design & Detailed controll engineering

We offer design and detailed control engineering services in Electrical & Instrumentation domain for OEMs, EPCs, Engineering & Contracting companies in diverse Industries such as Automotive, Bio Pharma, Water, Chemical Processing, Oil & Gas etc.

Our deliverables include:

  • Preparation of load lists, Load distribution
  • Preparation of PLC I/O List
  • Single line diagrams
  • Selection of switchgears, PLC hardware & auxiliary components
  • Preparation of detailed internal and outer general arrangement drawings
  • Preparation of detailed control and power wiring diagram

Customised software engineering

Customised software engineering

Our team has experience of working on a wide range of technologies and platforms to solve business challenges for industrial automation system integrators, OEMs and end users as well. Our services cover the entire software development lifecycle, from concept to development, testing, deployment, support.

Our services include:

  • Mobile and desktop App development
  • Cloud application development
  • Web development
  • Business intelligence reporting

We deliver using following technologies:

  • Angular / Node JS/React JS/Javascript/HTML5
  • NET Core/MVC/C#/ASP .NET/ADO .NET/Web API
  • MySQL/Microsoft SQL
  • AWS/Azure
  • SSRS/Tableau/Power BI

Digitale transformation (MES)

Digitale transformation (MES)

Our 22 years of experience in delivering plant floor automation solutions to various industries on multiple PLC platforms with variety of industrial communication protocols, has enabled us to smoothly integrate plant floor automation systems with manufacturing IT solutions / MES.

Many of our OEM & End User customers have started their digital transformation journey with our solutions. Our solutions not only provide vital, real time plant data to our users but also provide sharp insights on various KPIs, OEE,MTTR, MTBF, Production Monitoring, Asset Monitoring, inventory tracking & maintenance management.

Our Industry 4.0/digitalization offerings are:

  • Connecting various PLCs/HMI/SCADA/Drives/Robots/Vision Systems to in premise or cloud database.
  • MES implementation with:
    • production monitoring
    • genealogy
    • part traceability
    • energy monitoring
    • pokayoke & pick to light systems
    • warehouse and line side inventory management
    • data visualization
    • digital dashboards
    • alarms & escalation
    • IIOT

Industries

Requirements for production, quality, and availability vary from one industry to another. With our automation and service solutions, we create offerings that are precisely tailored to these industry-specific challenges.

Automotive
Material handling
Bio pharma
Water & Waste water
Chemical processing

Our sucess stories in automation & services

  • Complete programming and commissioning of Greenfield Passenger Car BIW line, India

    Technology platform:

    • Siemens S7 1517-F CPUs – 17 Nos.
    • Siemens TP 1500 COMFORT HMI – 40 Nos
    • Local & Remote I/O : 35,000
    • Profinet Connectivity across the manufacturing line
    • Integration with KUKA & ABB Robots, Cognex Vision System.

    Project scope:

    • Design & development of PLC program for Front Floor, Rear Floor, Hood, Bodyside LH, Bodyside RH, Underbody, Roof & Tailgate lines.
    • On site deployment, establishing communication networks.
    • Proving and handing over.
    Automotive - BIW, India
  • Complete programming and commissioning of Greenfield Passenger Car BIW line, Vietnam

    Technology platform:

    • Siemens S7 1518-4 PN/DP CPUs
    • Siemens TP 1500 COMFORT HMIs
    • Local & Remote I/O
    • Profinet Connectivity across the manufacturing line
    • Integration with KUKA

    Project scope:

    • Design & development of PLC program for Front Floor, Rear Floor, Hood, Bodyside LH, Bodyside RH, Underbody, Roof & Tailgate lines.
    • On site deployment, establishing communication networks.
    • Proving and handing over.
    Automotive - BIW, Vietnam
  • A multinational farm equipment manufacturer based in Nagpur, India wanted to connect 450 machines across 7 manufacturing shops to a central database and build analytics on the same.

    Technology platform:

    • Siemens PLC as data aggregator for each manufacturing shop
    • Multiple protocol converters
    • Data flow to SQL database

    Project scope:

    • Preparation of communication architecture for data connectivity for connecting 450 machines which were on different protocols.
    • Programming of each PLC to establish connectivity with protocol converter.
    • Establishing connectivity between protocol converter to shop controller.
    • Pulling relevant data from each machine and sharing to shop controller.
    • Establishing connectivity between all shop controllers.
    • Sharing data from each shop controller to master SQL database.
    Automotive – Motorenmontage
  • Complete programming and commissioning for Bioreactors, Purification & CIP for Pharma Company in India.

    Technology platform:

    • Siemens S7 1500 CPUs
    • Siemens TP 1200 HMI
    • Local & Remote I/O
    • WinCC SCADA

    Project scope:

    • FDS Preparation
    • Design & development of PLC, HMI & SCADA programs
    • On site deployment
    • Proving and handing over.
    BIO pharma
  • Dairy Process Automation in India.

    Technology platform:

    • Siemens S7 1500 CPUs
    • Siemens TP 1200 HMI
    • Local & Remote I/O
    • WinCC SCADA

    Project scope:

    • Design & development of PLC, HMI & SCADA programs
    • On site deployment
    • Proving and handing over.
    Food & Beverage
  • A multinational farm equipment manufacturer based in Nagpur, India wanted to connect 450 machines across 7 manufacturing shops to a central database and build analytics on the same.

    Technology platform:

    • Siemens PLC as data aggregator for each manufacturing shop
    • Multiple protocol converters
    • Data flow to SQL database

    Project scope:

    • Preparation of communication architecture for data connectivity for connecting 450 machines which were on different protocols.
    • Programming of each PLC to establish connectivity with protocol converter.
    • Establishing connectivity between protocol converter to shop controller.
    • Pulling relevant data from each machine and sharing to shop controller.
    • Establishing connectivity between all shop controllers.
    • Sharing data from each shop controller to master SQL database.
    Digitalization

Are you ready to take the next step towards a digital factory? Get in touch, we'd be happy to advise you!

Contact us now

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